Welcome to Jiangmen Tufeng Chemical Co., Ltd.
工业水漆
Water-based epoxy anti-rust and anti-corrosion paint
环 氧 水 性 防 锈 防 腐 漆 一、产品简介： 环氧水性防锈防腐漆是一种结合了环氧树脂和水性技术的防腐蚀涂料。这种漆以水性环氧树脂为基础，通过添加防锈颜料、助剂和溶剂等，形成了一种具有防锈防腐功能的涂料。其特点包括环保、低VOC排放、良好的防锈防腐性能以及易于施工等。 主要成分及其作用： 1. 环氧树脂：环氧树脂是环氧水性防锈防腐漆的主要成膜物质，具有良好的附着力、硬度、耐磨性和耐化学腐蚀性。 2. 固化剂：固化剂与环氧树脂发生化学反应，形成交联结构，提高涂层的强度和耐久性。 3. 颜料及填料：颜料和填料主要起到着色和增强涂层的作用，使涂层更具美观性和防护性。 4. 助剂：助剂包括流平剂、分散剂、消泡剂等，用于改善涂料的施工性能和稳定性。 5. 水：作为溶剂，使涂料易于施工，同时降低VOC排放。 这些成分协同作用，赋予环氧水性防锈防腐漆优异的防锈、防腐性能和良好的施工性能。 二、产品特点： 1. 耐蚀性强：环氧水性防锈防腐漆具有优异的耐盐雾、耐湿热、耐酸碱等性能，可以有效延长基材的使用寿命。 2. 耐磨性好：该漆膜硬度高，抗刮擦能力强，适用于各种磨损环境。 3. 环保性优：以水为分散介质，VOC含量低，减少对环境的污染，符合现代绿色环保的要求。 三、技术指标： 项目 指标 类型 双组份漆 主要成分 聚酰胺作为固化剂，双酚A环氧树脂为黏结剂。 产品颜色 根据客户需要进行调配，以满足不同场合的装饰要求 漆膜颜色和外观 符合颜色要求，表面色调均匀一致，无颗粒、针孔、气泡、皱纹 原油粘度（4#杯 25℃）s ≥40 细度μm ≤15 遮盖力g/㎡ ≤65 双组份涂料适用期h 25℃ ≥6 干燥时间（25℃） 表干min ≤30 实干h ≤24 弯曲性能㎜ ≤2 划格试验 ≤1 耐冲击性㎝ ≥50 光泽% 哑光（60°）亮光：≥90° 硬度h ≥2 耐水性h ≥240 耐汽油性h ≥24 耐盐雾性h 400h 无变化 施工方法 采用刷涂、滚涂或喷涂等方式，调配好的漆要在6小时内用完，以免胶化 使用温度 在5~35℃之间，如果温度低于5℃，需要使用低温固化剂 调配： 如果调配好的漆粘度高，可以使用环氧稀释剂调整至适当的施工粘度 三、适用范围： 因其独特的性能，被广泛应用于石油化工、桥梁船舶、电力设施、机械设备等工业领域的防锈防腐工作。 在实际应用中，环氧水性防锈防腐漆可以用于各种环境和使用场景。例如，在石油化工行业中，它可以用于储罐、管道等设备的防腐保护；在桥梁和船舶制造中，它可以用于金属结构的防锈处理；在电力设施中，它可以用于保护金属部件免受腐蚀等。 同时，由于环氧水性防锈防腐漆具有良好的耐磨、耐热、耐水和耐冲击等性能，它也适用于地坪涂装、金属防腐、汽车底漆、化学防腐等方面。一些特定的工业领域，如桥梁、机车、电站等，甚至规定将环氧水性防锈防腐漆作为中间漆使用。 四、施工流程及步骤： 涂装方法施工前准备： 1. 基层处理：清除基材表面的油污、水迹、灰尘等杂物，对锈迹、旧涂层等进行彻底清理和处理，确保基层干燥、清洁、无油污。 2. 材料选择：选择符合要求的环氧水性防锈防腐漆，检查产品的生产日期、有效期等信息，确保产品质量。 3. 设备与人员要求：准备好施工所需的喷枪、搅拌器、稀释剂等工具，施工人员应熟悉涂料性能、施工方法，确保施工质量。 施工过程中的注意事项： 1. 环境要求：环氧水性防锈防腐漆施工时的环境温度应控制在5-35℃之间，湿度不超过85%。 2. 涂装间隔：根据涂料类型和基层情况，确定合适的涂装间隔，避免涂层间出现咬底、流挂等现象。 3. 搅拌均匀：在使用前，应将涂料充分搅拌均匀，避免出现沉淀、分层等现象。 施工方法与步骤： 1. 底漆涂装：将底漆搅拌均匀后，按照先难后易的原则，先用喷枪涂装角落、边角等部位，然后用刷子或滚筒均匀涂装大面积区域。底漆涂装完毕后，应检查涂层是否均匀、无漏涂现象。 2. 中间漆涂装：待底漆干燥后，进行中间漆的涂装。中间漆的涂装方法同底漆，注意保持涂层厚度的均匀性。 3. 面漆涂装：中间漆干燥后，进行面漆的涂装。面漆的涂装应确保涂层光滑、平整、无气泡、无流挂等现象。 质量检查与验收标准： 1. 功能性检查：检查涂层是否具有良好的防锈、防腐性能，是否满足使用要求。 2. 密封性检查：对涂层进行密封性测试，确保涂层无渗漏、无气泡等现象。 3. 外观检查：检查涂层表面是否平整、光滑、无流挂、无刷痕等现象。 五、贮存与安全防护： 贮存须知和注意事项： 1. 存放于阴凉干燥处，避免阳光直射和高温。 2. 保持包装容器密封，防止水分和杂质进入。 3. 产品开封后应尽快使用，避免长时间暴露在空气中。 4. 远离火源，禁止吸烟。 安全措施和环境保护要求： 1. 施工时应穿戴防护服、手套和眼镜，避免与皮肤和眼睛直接接触。 2. 保持施工环境通风良好，避免长时间吸入涂料挥发物。 3. 施工后应将废弃涂料和包装容器妥善处理，符合当地环保要求。 4. 如发生涂料泄漏或污染，应立即采取措施进行清理和处置。
- Product Description
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Ring Oxygen Water Property Prevention Rust Prevention Corrosion Paint
I. Product Introduction ：
Epoxy water-based rust-proof and anticorrosive paint is a kind of anti-corrosion coating that combines epoxy resin and water-based technology. This paint is based on water-based epoxy resin, and by adding rust-proof pigments, auxiliaries and solvents, etc., a coating with rust-proof and anti-corrosion functions is formed. Its characteristics include environmental protection, low VOC emission, good rust prevention and anti-corrosion performance, and easy construction, etc.
Main components and their functions ：
1. Epoxy resin ： Epoxy resin is the main film-forming substance of epoxy water-based rust-proof and anti-corrosion paint, with good adhesion, hardness, wear resistance and chemical corrosion resistance.
2. Curing agent ： The curing agent reacts chemically with the epoxy resin to form a cross-linked structure, improving the strength and durability of the coating.
3. Pigments and fillers ： Pigments and fillers mainly play the role of coloring and enhancing the coating, making the coating more aesthetically pleasing and protective.
4. Auxiliary agent ： Auxiliaries include leveling agents, dispersants, antifoaming agents, etc., which are used to improve the construction performance and stability of the coating.
5. Water: As a solvent, it makes the paint easy to apply, while reducing VOC emissions.
These components work together to give epoxy water-based rust-proof and anti-corrosion paint excellent rust prevention, anti-corrosion performance and good construction performance.
II. Product features:
1. Strong corrosion resistance: Epoxy water-based rust-proof and anti-corrosion paint has excellent salt spray resistance, wet heat resistance, acid and alkali resistance, etc., which can effectively extend the service life of the substrate.
2. Good wear resistance: The paint film has high hardness and strong scratch resistance, suitable for various wear environments.
3. Excellent environmental protection: Using water as the dispersion medium, VOC content is low, reducing environmental pollution and meeting the requirements of modern green environmental protection.
Three 、 Technical indicators ：
Project
Index
Type
Double group Part Paint
Main components
Polyamide as curing agent, bisphenol A epoxy resin as binder.
Product color
According to customer needs, to meet the decorative requirements of different occasions
Paint film color and appearance
Meet color requirements, uniform surface tone, no particles, pinholes, bubbles, wrinkles
Crude oil viscosity ( 4# Cup 25℃ ) s
≥ 40
Fineness μm
≤ 15
Hiding power g/㎡
≤ 65
Two-component coating applicable period h 25℃
≥ 6
Drying time ( 25℃ )
Surface dry min
≤ 30
Solid dry h
≤ 24
Bending performance ㎜
≤ 2
Cross-cut test
≤ 1
Impact resistance ㎝
≥ 50
Gloss %
Matte ( 60°) Bright: ≥90°
Hardness h
≥ 2
Water resistance h
≥ 240
Gasoline resistance h
≥ 24
Salt spray resistance h
400h No change
Construction methods
Use brushing, rolling or spraying methods. The mixed paint should be used within 6 hours to prevent gelation
Operating temperature
In between 5~35℃, if the temperature is below 5℃, a low-temperature curing agent should be used
Mixing:
If the mixed paint is too viscous, an epoxy thinner can be used to adjust it to the appropriate application viscosity.
Three, Scope of Application ：
Due to its unique properties, it is widely used in anti-rust and anti-corrosion work in industrial fields such as petrochemicals, bridges and ships, power facilities, and machinery and equipment.
In practical applications, water-based epoxy anti-rust and anti-corrosion paint can be used in various environments and scenarios. For example, in the petrochemical industry, it can be used for the corrosion protection of equipment such as storage tanks and pipelines; in bridge and ship manufacturing, it can be used for the rust prevention of metal structures; in power facilities, it can be used to protect metal parts from corrosion, etc.
At the same time, because water-based epoxy anti-rust and anti-corrosion paint has good wear resistance, heat resistance, water resistance, and impact resistance, it is also suitable for floor coatings, metal corrosion protection, automotive primers, chemical corrosion protection, etc. Some specific industrial fields, such as bridges, locomotives, and power plants, even stipulate that water-based epoxy anti-rust and anti-corrosion paint should be used as an intermediate paint.
Four, Construction Process and Steps:
Coating Method Pre-construction Preparation ：
1. Substrate Treatment: Remove oil stains, water stains, dust, and other debris from the surface of the substrate, thoroughly clean and treat rust and old coatings, ensuring that the substrate is dry, clean, and oil-free.
2. Material Selection : Select water-based epoxy anti-rust and anti-corrosion paint that meets the requirements, check the product's production date, expiration date, and other information to ensure product quality.
3. Equipment and Personnel Requirements: Prepare the necessary tools for construction, such as spray guns, stirrers, and thinners. Construction personnel should be familiar with the paint properties and construction methods to ensure construction quality.
Precautions during Construction ：
1. Environmental Requirements : The ambient temperature during the construction of water-based epoxy anti-rust and anti-corrosion paint should be controlled between 5-35℃, and the humidity should not exceed 85%.
2. Coating Interval : Determine the appropriate coating interval based on the type of paint and substrate conditions to avoid problems such as biting and sagging between coatings.
3. Stir Well: Before use, the paint should be thoroughly stirred to avoid sedimentation and layering.
Construction Methods and Steps ：
1. Primer Coating: After thoroughly mixing the primer, apply it to corners and edges first using a spray gun, following the principle of difficult areas first, then use a brush or roller to evenly coat larger areas. After the primer is applied, check whether the coating is uniform and there are no omissions.
2. Intermediate Coat Application: After the primer has dried, apply the intermediate coat. The application method for the intermediate coat is the same as for the primer, paying attention to maintaining the uniformity of the coating thickness.
3. Topcoat Application : After the intermediate coat has dried, apply the topcoat. The topcoat application should ensure that the coating is smooth, flat, free of bubbles, and sagging.
Quality Inspection and Acceptance Standards ：
1. Functionality Check : Check whether the coating has good anti-rust and anti-corrosion performance and whether it meets the requirements for use.
2. Sealing Check: Perform a sealing test on the coating to ensure that the coating is free of leakage and bubbles.
3. Appearance Check : Check whether the coating surface is flat, smooth, free of sagging, and brush marks.
Five, Storage and Safety Protection ：
Storage Instructions and Precautions ：
1. Store in a cool, dry place, avoiding direct sunlight and high temperatures.
2. Keep the packaging container sealed to prevent moisture and impurities from entering.
3. Use the product as soon as possible after opening to avoid prolonged exposure to air.
4. Keep away from fire and no smoking.
Safety Measures and Environmental Protection Requirements ：
1. Wear protective clothing, gloves, and goggles during construction to avoid direct contact with skin and eyes.
2. Keep the construction environment well-ventilated to avoid prolonged inhalation of paint volatiles.
3. After construction, properly dispose of waste paint and packaging containers in accordance with local environmental regulations.
4. In case of paint leakage or pollution, take immediate measures for cleaning and disposal. 。
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