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Two-component polyurethane anticorrosion paint


 聚 氨 酯 防 腐 面 漆 一、产品简介: 聚氨酯防腐面漆是一种双组分、高性能的重防腐涂料,通过特殊的化学反应固化成膜,具有优异的附着力、耐磨性、耐化学腐蚀性和耐候性。以脂肪族异氰酸酯组份为基础、加入高级丙烯酸树脂、优质颜料、助剂和溶剂等通过特定工艺加工而成的份双组份自干涂料。它具有优异的弹性、抗拉伸性、耐候性、耐化学腐蚀性和抗老化性等。 二、产品特点: 良好的耐化学品性和耐水性,能够抵御各种化学物质的侵蚀,保证涂层长期保持稳定。 耐矿物油、植物油、石油溶剂和其他石油制品,因此特别适用于某些特定环境和使用场景。 漆膜坚韧,光泽度好,使得涂层表面坚硬、光滑,具有良好的美观性。 干性快,能够快速固化,缩短施工周期,提高施工效率。 漆膜耐热、不发软、不发粘,即使在高温环境下也能保持稳定的性能。 具有强韧的漆膜和较高的附着力,能够牢固地附着在基材表面,不易脱落。 具有优良的耐磨性和耐腐蚀性,能够保护基材免受机械损伤和化学腐蚀。 可与环氧类中间漆或底漆配套涂装,提供长效防腐保护,防腐期限甚至可达10年以上。 三、产品用途: 聚氨酯防腐面漆具有多种优良特性,如漆膜坚韧、光泽丰满、附着力强、耐水耐磨、耐腐蚀等,因此被广泛应用于各个领域。以下是一些聚氨酯防腐面漆的主要用途: 木器家具:聚氨酯防腐面漆可用于木器家具的涂装,如木门、窗框、地板、橱柜等,能够提供良好的保护和装饰效果。 金属表面:聚氨酯防腐面漆也可用于金属表面的涂装,如钢铁、铝材、镀锌板等,能够防止金属锈蚀和腐蚀,同时提高美观度。 汽车、飞机、机械等领域:聚氨酯防腐面漆在这些领域中也有广泛应用,如汽车车身、交通车辆、飞机外壳、机械设备等,能够提供优良的防腐保护和装饰效果。 电器、仪器仪表等领域:聚氨酯防腐面漆可用于电器、仪器仪表等的外壳和内部零件的涂装,能够提供良好的绝缘性能和耐化学腐蚀性能。 石油化工领域:聚氨酯防腐面漆可用于石油化工设施的防腐涂装,如石油储罐、输油管道、反应器等,能够承受化学物质的侵蚀和高温高压等恶劣环境。 此外,聚氨酯防腐面漆还可用于水利工程、船舶、一般化学腐蚀等方面,具有良好的耐候性、耐水性和耐化学品性能。 四、基本参数: 项目 结果 建议涂装道数 涂装二道(wet by wet),干膜厚度 55±5μm 施工时限 8h,(25℃) 理论用量 理论用量大约在100~150g/m²之间 建议涂装道数 通常建议涂装2-3道,干膜厚度应为80±5μm 配 比 油漆:固化剂 =4:1(重量比) 配套用漆:各色聚氨酯防锈底漆,环氧酯底漆,各色聚氨酯中途层漆,富锌环氧防锈底漆,云铁环氧中间漆     五、技术指标: 检      验      结      果 项目 技术指标 实测 检验结果 产品颜色 符合样板 各色 目测 漆膜颜色和外观 符合颜色要求,表面色调均匀一致,无颗粒、针孔、气泡、皱纹 合格 符标 原油粘度(2#杯)s ≥130 130 符标 细度μm ≤15 13 符标 遮盖力g/㎡ ≤65 58 符标 双组份涂料适用期h ≥4 合格 符标 干燥时间 表干min ≤30 合格 符标 实干h ≤24 合格 符标 弯曲性能㎜ ≤2 1 符标 划格试验 ≤1 1 符标 耐冲击性㎝ ≥50 50 符标 光泽% 哑光(60°)亮光:≥90° 符合样板 符标 硬度h ≥2 2 符标 耐水性h ≥240 24小时无变化 符标 耐汽油性h ≥24 24小时无变化 符标 耐 侯 性 人工加速老化 800h; 合格 符标 检验依据 TB/T2393-2001(综合用户特别指示) 符标           六、施工流程及步骤: 施工前准备: 基层处理:确保基层干燥、清洁、无油污、无锈迹、无灰尘等。如有必要,进行打磨、除锈、清洗等处理。 涂料准备:将聚氨酯防腐面漆的主剂和固化剂按比例混合均匀,搅拌至无颗粒、无气泡。 施工环境:确保施工环境温度、湿度符要求,避免在雨雪、大风等恶劣天气下施工。 施工方法与技巧 施工方式:可采用喷涂、刷涂、辊涂等方式施工,根据实际情况选择合适施工方式。 施工层数:一般推荐施工2-3层,每层之间应充分干燥,确保涂层间的附着力。 施工厚度:每层涂层厚度应控制在规定范围内,避免过厚或过薄影响防腐效果。 注意事项:施工过程中应避免涂层出现流挂、起泡、桔皮等缺陷,确保涂层表面平整光滑。 质量控制与检查标准: 每道工序完成后应进行质量检查,确保符合设计要求和相关标准。 涂层应均匀、无漏涂、无气泡、无流挂等现象。 涂层干燥后应进行附着力、耐冲击性、耐盐雾性等性能测试,确保满足设计要求。 安全生产管理及预防措施: 施工现场应设置明显的安全警示标识,并采取必要的安全措施。 操作人员应穿戴防护用品,如防护眼镜、手套、口罩等。 涂料应存放在通风良好、干燥的地方,远离火源和热源。 施工过程中应避免涂料溅入眼睛或皮肤,如有不慎应及时用清水冲洗。     涂料维护和更新方法 定期检查涂层状况,如发现涂层破损、老化等现象应及时进行修补或重新涂装。 涂层修补时应选择与原涂层相同的涂料,确保修补后的涂层与原涂层一致。 对于长期受腐蚀的部位,可考虑采用更耐腐蚀的涂料进行更新涂装。 七、注 意 事 项: 用前将漆料与固化剂按要求配比调好,用多少配多少,搅拌均匀后使用,8小时内用完; 产品应存放在阴凉通风处,防止日光直接照射,并隔绝火源,远离热源; 施工过程保持干燥清洁,严禁与水、酸、醇、碱等接触;配漆后固化剂包装桶必须盖严,以免胶凝; 操作工人应戴好安全防护口罩、手套,避免接触皮肤或眼睛,如不慎接触应用清水清洗。                                                                                                                                                                                                          

  • Product Description
  •   Poly   Urethane   Ester Anti Corrosion Finish Paint

    I. Product Introduction:

    Polyurethane anti-corrosion finish paint is a two-component, high-performance heavy-duty anti-corrosion coating that cures into a film through special chemical reactions, possessing excellent adhesion, wear resistance, chemical corrosion resistance, and weather resistance. It is a two-component self-drying paint processed from aliphatic isocyanate components, combined with high-grade acrylic resin, high-quality pigments, additives, and solvents through a specific process. It has excellent elasticity, tensile strength, weather resistance, chemical corrosion resistance, and aging resistance.

    II. Product Features

    Good chemical resistance and water resistance, capable of resisting the erosion of various chemical substances, ensuring the long-term stability of the coating.

    Resistant to mineral oils, vegetable oils, petroleum solvents, and other petroleum products, thus particularly suitable for certain specific environments and application scenarios.

    The paint film is tough and has good gloss, making the coated surface hard, smooth, and aesthetically pleasing.

    Fast drying, capable of rapid curing, shortening the construction period and improving construction efficiency.

    The paint film is heat-resistant, does not soften, and is not sticky, maintaining stable performance even in high-temperature environments.

    Possesses a strong and tough paint film and high adhesion, capable of firmly adhering to the substrate surface without easily peeling off.

    Has excellent wear resistance and corrosion resistance, capable of protecting the substrate from mechanical damage and chemical corrosion.

    Can be applied with epoxy-based intermediate or primer coats to provide long-lasting anti-corrosion protection, with a corrosion protection period that can even reach 10 years or more.

    III. Product Uses:

    Polyurethane anti-corrosion finish paint possesses various excellent properties such as a tough film, rich gloss, strong adhesion, water and wear resistance, and corrosion resistance, making it widely used in various fields. Below are some main uses of polyurethane anti-corrosion finish paint:

    Wood furniture: Polyurethane anti-corrosion finish paint can be used for coating wood furniture, such as wooden doors, window frames, floors, cabinets, etc., providing good protection and decorative effects.

    Metal surfaces: Polyurethane anti-corrosion finish paint can also be used for coating metal surfaces, such as steel, aluminum, galvanized sheets, etc., capable of preventing metal rust and corrosion while enhancing aesthetics.

    Automotive, aerospace, machinery, and other fields: Polyurethane anti-corrosion finish paint is also widely used in these fields, such as car bodies, vehicles, aircraft shells, mechanical equipment, etc., capable of providing excellent anti-corrosion protection and decorative effects.

    Electrical appliances, instruments, and meters: Polyurethane anti-corrosion finish paint can be used for coating the casings and internal parts of electrical appliances, instruments, and meters, providing good insulation and chemical corrosion resistance.

    Petrochemical field: Polyurethane anti-corrosion finish paint can be used for anti-corrosion coating of petrochemical facilities, such as oil storage tanks, pipelines, reactors, etc., capable of withstanding chemical erosion and harsh environments such as high temperature and high pressure.

    In addition, polyurethane anti-corrosion finish paint can also be used in hydraulic engineering, ships, general chemical corrosion, etc., possessing good weather resistance, water resistance, and chemical resistance.

    IV. Basic Parameters:

    Item

    Result

    Recommended number of coats

    Apply two coats ( wet by wet), dry film thickness 55±5 μm

    Pot life

    8h, (25℃)

    Theoretical coverage

    Theoretical coverage is approximately between 100~150g/m²

    Recommended number of coats

    Usually recommended to apply 2-3 coats, and the dry film thickness should be 8 0±5μm

    Ratio Ratio

    Paint: Curing Agent =4 1 ( by weight)

    Compatible paints: Various colors of polyurethane anti-rust primer, epoxy ester primer, various colors of polyurethane intermediate coat, zinc-rich epoxy anti-rust primer, micaceous iron epoxy intermediate coat

     

     

    V. Technical Specifications:

    Inspection       Test       Result       Result

    Item

    Technical Specifications

    Measured

    Test Result

    Product Color

    Conforms to sample

    Various colors

    Visual inspection

    Paint film color and appearance

    Meets color requirements, uniform surface tone, no particles, pinholes, bubbles, wrinkles

    Qualified

    Compliance Mark

    Crude oil viscosity ( 2# cup) s

    130

    130

    Compliance Mark

    Fineness μ m

    15

    13

    Compliance Mark

    Hiding power g/㎡

    65

    58

    Compliance Mark

    Pot life of two-component coating h

    4

    Qualified

    Compliance Mark

    Drying time

    Surface dry min

    30

    Qualified

    Compliance Mark

    Hard dry h

    24

    Qualified

    Compliance Mark

    Bending performance

    2

    1

    Compliance Mark

    Cross-cut test

    1

    1

    Compliance Mark

    Impact resistance

    50

    50

    Compliance Mark

    Gloss %

    Matte ( 60°) Bright: ≥90°

    Conforms to sample

    Compliance Mark

    Hardness h

    2

    2

    Compliance Mark

    Water resistance h

    240

    24 hours without change

    Compliance Mark

    Gasoline resistance h

    24

    24 hours without change

    Compliance Mark

    Resist Weather Property

    Artificial accelerated aging 800h;

    Qualified

    Compliance Mark

    Inspection basis

    TB/T2393-2001 (Comprehensive user specific instructions)

    Compliance Mark

     

     

     

     

     

    VI. Construction Process and Steps:

    Preparation before construction:

    Substrate treatment: Ensure the substrate is dry, clean, free of oil stains, rust, dust, etc. If necessary, carry out grinding, rust removal, cleaning, and other treatments.

    Coating preparation: Mix the main agent and curing agent of the polyurethane anti-corrosion topcoat evenly according to the ratio, stirring until there are no particles or bubbles.

    Construction environment : Ensure the construction environment's temperature and humidity meet requirements, and avoid construction in adverse weather conditions such as rain, snow, or strong winds.

    Construction methods and techniques

    Application method: Construction can be carried out by spraying, brushing, rolling, etc. Choose the appropriate construction method according to actual conditions.

    Number of coats: Generally recommended application of 2-3 coats, each layer should be fully dry to ensure adhesion between coatings.

    Application thickness : The thickness of each coating layer should be controlled within the specified range to avoid affecting the anti-corrosion effect due to being too thick or too thin.

    Precautions: During construction, avoid defects such as sagging, bubbling, or orange peel in the coating, and ensure the coating surface is flat and smooth.

    Quality control and inspection standards:

    Quality checks should be performed after each process is completed to ensure compliance with design requirements and relevant standards.

    The coating should be uniform, free of missed spots, bubbles, sagging, and other phenomena.

    After the coating dries, performance tests such as adhesion, impact resistance, and salt spray resistance should be conducted to ensure compliance with design requirements.

    Safety production management and preventive measures:

    Obvious safety warning signs should be set up at the construction site, and necessary safety measures should be taken.

    Operators should wear protective equipment such as safety glasses, gloves, and masks.

    Coatings should be stored in a well-ventilated, dry place, away from ignition sources and heat sources.

    During construction, avoid coating splashes into eyes or skin. If accidental contact occurs, rinse immediately with clean water.

     

     

    Coating maintenance and update methods

    Regularly inspect the coating condition. If damage, aging, or other phenomena are found, repair or reapply the coating promptly.

    When repairing the coating, choose the same coating material as the original to ensure the repaired coating matches the original.

    For areas subject to long-term corrosion, consider using a more corrosion-resistant coating for recoating.

    VII. Note Meaning Matter Item

    Before use, mix the paint and curing agent according to the required ratio. Prepare only as much as needed, and use after stirring evenly. 8 use within hours;

    Products should be stored in a cool, well-ventilated place, protected from direct sunlight, and kept away from ignition sources and heat sources;

    Keep the construction process dry and clean, and strictly avoid contact with water, acids, alcohols, alkalis, etc.; after mixing the paint, the curing agent packaging drum must be tightly sealed to prevent gelling;

    Operators should wear safety masks and gloves to avoid contact with skin or eyes. In case of accidental contact, rinse with clean water.

                                                                                                                                                                                                           

     

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